General Information
Chemical Composition
Physical Properties
Mechanical Properties
General Information
Monel R405 is the free machining version of Monel 400. It is a nickel-copper alloy with a controlled amount of sulfur added to provide sulfide inclusions that act as chip breakers during machining. Like Monel 400, alloy R-405 is resistant to sea water and steam at high temperatures as well as to salt and caustic solutions. Monel R405 is a solid solution alloy that can only be hardened by cold working. This nickel alloy exhibits characteristics like good corrosion-resistance, good weldability and high strength. A low corrosion rate in rapidly flowing brackish or seawater combined with excellent resistance to stress corrosion cracking in most freshwaters, and its resistance to a variety of corrosive conditions led to its wide use in marine applications and other non-oxidizing chloride solutions. This nickel steel alloy is particularly resistant to hydrochloric and hydrofluoric acidswhenthey are de-aerated. As would be expected from its high copper content, alloy R-405is rapidly attacked by nitric acid and ammonia systems.
The characteristics of Monel R405
- Good machinability and is recommended for use with automatic screw machines
- Resistant to seawater and steam at high temperatures
- Excellent resistance to rapidly flowing brackish water or seawater
- Excellent resistance to stress corrosion cracking in most freshwaters
- Particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated
- Offers some resistance to hydrochloric and sulfuric acids a modest temperatures and concentrations, but is seldom the material of choice for these acids
- Excellent resistance to neutral and alkaline salt
- Resistance to chloride induced stress corrosion cracking
- High resistance to alkalis
Standard Inventory Specifications
- UNS N04405
- ASTM B 164
Common Trade Names
- MONEL Alloy R-405
- Alloy 405
- Alloy R-405
Common Applications of R405
- Alloy R-405 is chiefly used for automatic-screw-machine stock and it not generally recommended for other applications. Screw machine stock for fasteners and similar high production run items.
- Meter and valve parts
- Fasteners
- Screw machine products
Chemical Composition
R405 Chemical Composition
Element
Percent by Weight
Ni
Nickel
(Plus Cobalt) 63.0 min.
C
Carbon
0.3 maximum
Mn
Manganese
2.00 maximum
Fe
Iron
2.5 maximum
S
Sulfur
0.025 – 0.060
Si
Silicon
0.5 maximum
Cu
Copper
28.0 – 34.00
Physical Properties
Physical Properties of R405 Bar
Density, g/cm³ | 8.80 |
Density, lb/in³ | 0.318 |
Melting Range °F | 2370-2460 |
Melting Range °C | 1300-1350 |
Modules of Elasticity | 10³ ksi |
Tension | 26.0 |
Compression | 26.0 |
Torsion | 9.5 |
Poisson’s Ration | 0.32 |
Curie Temperature °F | 70-120 |
Curie Temperature °C | 21-49 |
Mechanical Properties
Mechanical Properties of R405 Bar
Condition | Tensile Strength, ksi | Yield Strength (0.2% offset) ksi | Elongation % | Hardness Brinell | Hardness Rockwell B |
Annealed | 70-85 | 25-40 | 50-35 | 110-140 | 60-76 |
Hot Finished | 75-90 | 35-60 | 40-30 | 130-170 | 72-86 |
Cold Drawn, As Drawn | 85-115 | 50-105 | 160-245 | 85-23C |

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